Sunday, May 4, 2008
3-63

Genencor Pretreatment Survey

Ryan E. Warner and Colin Mitchinson. Genencor, A Danisco Division, 925 Page Mill Road, Palo Alto, CA 94304

For many years Genencor has been a leading developer of cellulases and supplemental enzymes for the conversion of biomass to fermentable sugars and other subsequent products such as fuel ethanol.  As part of a larger commitment to the developing industry, we have greatly expanded Genencor’s capability in the biomass applications area.  It is understood that there is a need for better and cheaper enzymes; but a greater comprehension of enzyme-substrate interactions is equally important.  Enzymatic hydrolysis can have a strong impact on upstream and downstream processes. 

 

A wide range of biomass substrates and pretreatments have been evaluated for enzymatic hydrolysis performance.  Presented here are approximately 80 material samples analyzed with Genencor’s first commercially available biomass cellulase, Accellerase™ 1000.  These are represented by pretreatments such as dilute acid, steam expansion, autocatalysis, and two-stage acid/alkali on substrates such as corn stover, sugar cane bagasse, wood pulp, rice straw, and corn fiber.  Saccharifications were performed in 100mL reaction volumes in shake-flasks. Each substrate has been surveyed at a loading of 1%, 7%, and, when possible, 13% cellulose.  Enzyme loadings were fixed at 20 and 80mg total protein/g cellulose.  Substrates were then ranked on “ease of saccharification” based on a benchmark criterion of what dose of Accellerase™ 1000 would be required to reach 80% glucan conversion in 3 days at a 7% cellulose load. Substrate attributes and pretreatment conditions were correlated with hydrolysis performance such as to give further insight into what makes biomass most amenable to enzymatic hydrolysis.