Tuesday, May 6, 2008 - 8:00 AM
8-01

Application of leading pretreatment technologies to poplar wood: Sugar recovery, fermentation performance, and cost estimates

Charles Wyman, University of California, Center for Environmental Research and Technology, 1084 Columbia Avenue, Riverside, CA 92507, Bruce E. Dale, Department of Chemical Engineering and Material Science, Michigan State University, 3247 Engineering, East Lansing, MI 48824, Richard T. Elander, National Renewable Energy Laboratory, 1617 Cole. Blvd MS 3511, Golden, CO 80401, Mark T. Holtzapple, Chemical Engineering, Texas A&M University, 3122 TAMU, College Station, TX 77843-3122, Michael R. Ladisch, Lorre/abe, Purdue University, Potter Engineering Center, 500 Central Drive, West Lafayette, IN 57866, Y. Y. Lee, Department of Chemical Engineering, Auburn University, 212 Ross Hall, Auburn, AL 36849-5127, Colin Mitchinson, Genencor, A Danisco Division, 925 Page Mill Road, Palo Alto, CA 94304, and Jack N. Saddler, Wood Science, University of British Columbia, 2424 Main Mall, Vancouver, BC V6T 1Z4, Canada.

Pretreatment is expensive and strongly affects the cost and performance of most of the other operations.  To support selection of suitable technologies by industry, the Biomass Refining Consortium for Applied Fundamentals and Innovation (CAFI) developed first-of-a-kind comparative data for application of the promising pretreatment options of ammonia expansion, aqueous ammonia recycle, controlled pH, dilute acid, flowthrough, lime, and sulfur dioxide steam explosion to poplar wood.  Common sources of biomass and enzymes were employed, and identical approaches were used to measure compositions and close material balances.  Although prior research showed more uniform performance with corn stover, important differences were observed in sugar yields from poplar using just cellulase.  Application of more severe conditions generally improved the results for all of the pretreatments, and supplementation with xylanases was particularly effective in improving sugar release from the solids produced by many of them.  The solids were characterized to identify fundamental features that could possibly influence performance.  Differences were observed in the results when most of these pretreatments were applied to two different sources of poplar wood that had substantial differences in lignin content.  The fermentability of the pretreated hydrolyzates and solids with a recombinant yeast strain was also assessed, with some requiring more conditioning than others to realize good ethanol yields.  Finally, a minimum ethanol selling price was estimated for each pretreatment based on the performance data developed and was heavily influenced by yield.  Overall, these results demonstrate the importance of evaluating pretreatment when integrated into the entire process.