P39: Large scale enzyme manufacture: Key to the synthesis of (S)-allysine ethylene acetal

Sunday, July 24, 2011
Grand Ballroom, 5th fl (Sheraton New Orleans)
Matthew Bycroft1, Michael Lloyd1, Christopher Cobley1, Shaun Simmonds1 and Christopher Hanson2, (1)Chirotech Technology Centre, Dr. Reddy's Laboratories Ltd, Cambridge, United Kingdom, (2)Dr. Reddy's Laboratories (EU) Ltd, Mirfield, United Kingdom
The compound, (S)-2-amino-5-[1,3]dioxolan-2-yl-pentanoic acid [(S)-allysine ethylene acetal], is a key intermediate in a number of angiotensin-I converting enzyme (ACE) and neutral endopeptidase (NEP) inhibitors currently in clinical trials.  Through a combination of our hydroformylation and biocatalysis technologies we have developed an efficient five step synthetic route to this material starting from crotonaldehyde.

A key step in the manufacture of (S)-allysine ethylene acetal is the L-acylase enzyme catalysed resolution of the racemic N-benzoyl-protected amino acid.  This poster describes the selection and cloning of the L-acylase activity from wild type Thermoccocus litoralis into two high yielding bacterial expression systems: Escherichia coli and Pseudomonas fluorescens. Comparison of the titres of enzyme from these systems led to selection of P. fluorescens for scale up, culminating in enzyme production at 10,000 L scale.  Ready availability of the catalyst allowed development of the process to (S)-allysine ethylene acetal, and a manufacturing campaign that produced multi-hundred kilograms of this valuable chiral intermediate in >99% enantiomeric excess (ee) and >99% chemical purity.

See more of: Poster Session 1
See more of: Posters